Temporary Work on Construction Sites on Highways


Green Way Systems

Green Way Systems GmbH specialises in road traffic technology, particularly for temporary deployments on long-term construction sites along German motorways. Their systems include traffic warning signage, designed to secure site entrances and manage traffic flow. These systems must be rapidly deployable, mobile, and independent of the power grid due to the unpredictable nature and varying durations of construction projects.

The Challenge

The increasing complexity of display and traffic data capture systems demands a reliable power supply. During extended periods of poor lighting, solar power alone is insufficient, requiring frequent battery replacements. This not only increases operational costs but also risks system downtime. To ensure uninterrupted operation and reduce maintenance, Green Way Systems needed a more dependable and low-maintenance energy solution.

The Solution

The company integrated the EFOY Pro 1800 fuel cells into their systems. These fuel cells complement existing solar and battery setups, providing a hybrid solution that ensures continuous power. The EFOY Pro units are housed in vandalism-resistant cabinets and are permanently connected to the system infrastructure.

Result

The integration of EFOY Pro fuel cells has significantly improved system reliability across all weather conditions, including winter and shaded locations. This has led to substantial cost savings by reducing the need for battery replacement services and enhancing overall traffic safety. The fuel cells have proven to be a robust, low-maintenance solution that supports uninterrupted operation.

“Install, commission, check and then ‘forget’ until the job is done. So far, this has just been a pipe dream – but now that dream has come true. ”

Matthias Müller, Managing Director Green Way Systems GmbH

How it Works

The EFOY continuously monitors the battery voltage, automatically turning on and off to charge the batteries. It effectively acts as a ‘battery charger ’ ensuring that the batteries are kept within the optimal voltage range. Compared to an internal combustion generator, the EFOY fuel cell has few moving parts providing higher levels of reliability and reduced noise levels. The only emissions it produces are tiny amount of carbon dioxide and water.

SFC Energy

FCSL is the preferred partner and sole distributor of the EFOY range of fuel cells in the UK. We have worked in partnership with SFC Energy for over a decade supplying, integrating and supporting the delivery of their market leading fuel cell systems.

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